Mounting

  • Threaded Rod

    Tonight I spent about an hour cutting threaded rod to length (just about 1m) This should allow me to mount 200 modules if I use all 8 stacks. This requires 32m of threaded rod. I had all but the last 8m of it, so I cut it all and then test fitted a module on…

  • |

    Bus Bars

    What a pain in the arse. I started by cutting 5 lengths of copper to around 41cm and filing the ends smooth. I then used the OEM busbars to mark the first and second hole positions. I then drilled out the holes with an 8mm drill bit. I repeated this over and over until I…

  • |

    The Spacers

    I realised the other day when stacking the modules that I didn’t have enough spacers. The spacers are required and sit at the front and back of each module. A client of mine – Scott from www.allwaterjetcutting.com.au said he could easily laser cut them if I provided him with a drawing. I photocopied two of…

  • Preparing the shed

    Even thou I’m building a power wall from relatively safe Leaf modules, I don’t want them in the garage attached to the house. I built a shed last year and it’s perfect for my power wall. The side of the shed I’ve decided to put the power wall on faces the afternoon sun so I…

  • Getting the rack ready

    The rack itself is awkward to move and would be impossible to move once the leaf batteries are installed. It needs a strong base and wheels. First I built a rectangle frame from of 20×20 SHS. The frame sits under a lip of the main rack frame. I then started work on the Leaf base…